Design a scalding unit for slaughtered chickens to loosen their feathers
before they are routed to feather-picking machines with a capacity of 1200
chickens per hour under the following conditions: The unit will be of an
immersion type filled with hot water at an average temperature of \(53^{\circ}
\mathrm{C}\) at all times. Chicken with an average mass of \(2.2 \mathrm{kg}\)
and an average temperature of \(36^{\circ} \mathrm{C}\) will be dipped into the
tank, held in the water for \(1.5 \mathrm{min}\), and taken out by a slow-moving
conveyor. The chicken is expected to leave the tank 15 percent heavier as a
result of the water that sticks to its surface. The center-to-center distance
between chickens in any direction will be at least \(30 \mathrm{cm} .\) The tank
can be as wide as \(3 \mathrm{m}\) and as high as \(60 \mathrm{cm} .\) The water
is to be circulated through and heated by a natural gas furnace, but the
temperature rise of water will not exceed \(5^{\circ} \mathrm{C}\) as it passes
through the furnace. The water loss is to be made up by the city water at an
average temperature of \(16^{\circ} \mathrm{C}\). The walls and the floor of the
tank are well-insulated. The unit operates \(24 \mathrm{h}\) a day and 6 days a
week. Assuming reasonable values for the average properties, recommend
reasonable values for \((a)\) the mass flow rate of the makeup water that must
be supplied to the tank,
(b) the rate of heat transfer from the water to the chicken, in
\(\mathrm{kW},(c)\) the size of the heating system in \(\mathrm{kJ} /
\mathrm{h},\) and \((d)\) the operating cost of the scalding unit per month for a
unit cost of \(\$ 1.12 /\) therm of natural gas.