Sulfuric acid (H2SO4) is one of the most widely produced chemicals worldwide, with diverse applications. Its production is intrinsically linked to sulfur dioxide (SO2) derived from processes like the roasting of sulfide ores. The conversion of sulfur dioxide into sulfuric acid involves a series of reactions, starting with the oxidation of SO2 to sulfur trioxide (SO3), and further reaction with water to form sulfuric acid:
- \[2 \text{SO}_2 + O_2 \rightarrow 2 \text{SO}_3\]
- \[\text{SO}_3 + \text{H}_2\text{O} \rightarrow \text{H}_2\text{SO}_4\]
The practicality of situating a sulfuric acid plant near a sulfide-roasting plant is evident. Proximity reduces transport costs of sulfur dioxide and lessens environmental impact by minimizing its atmospheric release. Sulfuric acid itself is indispensable, used in:
- Fertilizer manufacturing, notably phosphates
- Petroleum refining
- Cleaning metals, as in pickling baths
Therefore, integrated plant locations optimize resource use and align with sustainable industrial practices."