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Question: Gautam Gupta and Ken Chen of NatureBox must understand manufacturing costs to effectively operate and succeed as a profitable and efficient business.

Required

1. What are the three main categories of manufacturing costs Gautam and Ken must monitor and control? Provide examples of each.

2. What are four goals of a total quality management process? (Hint: The goals are listed in a margin “Point.”) How can NatureBox use TQM to improve its business activities?

Short Answer

Expert verified

Answer

  1. Three main categories are dried fruits, direct labor to mix snacks, and factory overhead.

2. Reduced waste, better inventory control, fewer defects, and continuous improvement are four goals of TQM

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01

Meaning of Manufacturing Business  

A manufacturing business refers to a business doing some manufacturing activitiesby converting unprocessed materialsusing various machinery and labor into finished products.

02

Three main categories of manufacturing costs Gautam and Ken must monitor and control

For Nature Box, manufacturing costs include:

  1. The direct material costs such as costs of nuts, dried fruits, cheese, and oatmeal.
  2. Direct labor costs include the remuneration of workers who are doing the work of mixing snacks and packing them in bags.
  3. Factory overhead expenses include insurance, depreciation on machines that sort and pack snack bags, and utilities.

Gautam Gupta and Ken Chen must keep an eye on and manage these manufacturing expenses if they want the company to be as productive and lucrative as possible.

03

Four goals of a total quality management process

Reduced waste, improved inventory management, fewer defects, and continual improvement are the four objectives of the total quality management (TQM) approach. NatureBox can use TQM to guarantee the best quality of its essential raw materials. The business can also offer personnel thorough training and oversight. These initiatives will result in less waste throughout the production process and more finished goods that match client requirements.

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Most popular questions from this chapter

Listed here are product costs for the production of soccer balls. Classify each cost (a) as either variable (V) or fixed (F) and (b) as either direct (D) or indirect (I). What patterns do you see regarding the relation between costs classified in these two ways?

Product cost

a. Variable or fixed

b. Direct or indirect

1. Leather cover for soccer balls

2. Annual flat fee paid for office security

3. Coolants for machinery

4. Wages of assembly workers

5. Lace to hold leather together

6. Taxes on factory

7. Machinery depreciation (Straight-line)

Match each concept with its best description by entering its letter A through E in the blank.

1. Just-in-time manufacturing

A. Focuses on quality throughout the production process.

2. Continuous improvement

B. Flexible product design can be modified to accommodate customer choices.

3. Customer orientation

C. Every manager and employee constantly looks for ways to improve company operations

4. Total quality management

D. Reports on financial, social, and environmental performance.

5. Triple bottom line

E. Inventory is acquired or produced only as needed.

Question: Racer’s Edge makes specialty skates for the ice skating circuit. On December 31, 2016, the company had (a) 1,500 skates in finished goods inventory and (b) 2,500 blades at a cost of \(20 each in raw material inventory, During 2017, Racer’s Edge purchased 45,000 additional blades at \)20 each and manufactured 20,750 pairs of skates.

Required

  1. Determine the unit and dollar amounts of raw material inventory in blades at December 31, 2017.

Analysis component

Write a half-page memorandum to the production manager explaining why a just-in-time inventory system for blades should be considered. Include the amount of working capital that can be reduced at December 31, 2017, if the ending blade raw material is cut in half.

Compute cost of goods sold for 2017 using the following information.

Finished goods inventory, Dec. 31, 2016 . . . . . . . . . . . . . . . . . $345,000

Work in process inventory, Dec. 31, 2016 . . . . . . . . . . . . . . . . 83,500

Work in process inventory, Dec. 31, 2017 . . . . . . . . . . . . . . . . 72,300

Cost of goods manufactured, 2017 . . . . . . . . . . . . . . . . . . . . . . 918,700

Finished goods inventory, Dec. 31, 2017 . . . . . . . . . . . . . . . . . 283,600

Nestlé reports beginning raw materials inventory of 3,815 and ending raw materials inventory of 3,499 (both numbers in millions of Swiss francs). If Nestlé purchased 13,860 (in millions of Swiss francs) of raw materials during the year, what is the amount of raw materials it used during the year?

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