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Consider the following data for two products of Gitano Manufacturing.

Overhead Cost Product A Product B

Number of units produced 10,000 units 2,000 units

Direct labor cost 0.20 DLH per unit 0.25 DLH per unit

(@ \(24 per DLH)

Direct materials cost \)2 per unit \(3 per unit

Activity

Machine setup \)121,000

Materials handling 48,000

Quality control inspections 80,000

\(249,000

Required

1. Using direct labor hours as the basis for assigning overhead costs, determine the total production cost per unit for each product line.

2. If the market price for Product A is \)20 and the market price for Product B is $60, determine the profit or loss per unit for each product. Comment on the results.

3. Consider the following additional information about these two product lines. If ABC is used for assigning overhead costs to products, what is the cost per unit for Product A and for Product B?

Product A Product B

Number of setups required for production 10 setups 12 setups

Number of parts required 1 part/unit 3 parts/unit

Inspection hours required 40 hours 210 hours

4. Determine the profit or loss per unit for each product. Should this information influence company strategy? Explain.

Short Answer

Expert verified

Answer

Cost per unit under the Plant-wide rate method

For Product Line A: $26.72

For Product Line B: $33.9

Cost per unit under the ABC method

For Product Line A: $16.58

For Product Line B:$84.6

Step by step solution

01

Calculation of total production cost per unit


DirectLaborhourforproductA=No.ofunits×DLhourperunit=10,000×0.2=2,000Hour

DirectLaborhourforproductB=No.ofunits×DLhourperunit=2,000×=500Hour

For Product Line A

TotalOverheadCostforProductA=TotalOverheadCost×TotalDLhourforproductATotalDLhourforbothproductline=$249,000×2,0002,000+500=$249,000×0.8=$199,200

TotalProductionCostperunit=DirectMaterialCostperunit+DirectLaborcostperunit+Overheadcostperunit=$2+($24×0.2)+$199,20010,000=$2+$4.8+$19.92=$26.72

For Product Line B

TotalOverheadCostforProductB=TotalOverheadCost×TotalDLhourforproductBTotalDLhourforbothproductline=$249,000×5002,000+500=$249,000×0.2=$49,800

TotalProductionCostperunit=DirectMaterialCostperunit+DirectLaborcostperunit+Overheadcostperunit=$3+(24×0.25)+$49,8002,000=$3+$6+$24.9=$33.9

02

Profit or loss per unit

Profit/LossperunitforproductA=MarcketPriceperunit-ProductPerunit=$20-26.72=$6.72

Profit/LossperunitforproductB=MarcketPriceunit-ProductCostPerunit=$60-$33.9=$26.1

03

Cost per unit under ABC

Cost per unit for product A using ABC

MachineSetupCost=TotalSetupCost×NumberofSetupbyATotalNo.ofSetup=$121,000×1010+12=$55,000

MaterialHandlingCost=TotalMaterialHandlingCost×NumberofSetupbyATotalNo.ofSetup=$121,000×1010+12=$55,000

QCInspectionCost=TotalQCInspectionCost×NumberofinspectionhourrequiredbyATotalInspectionHour=$80,000×40(40+210)=$80,000×40250

TotalProductionCostperunit=DirectMaterialCostperunit+DirectLaborCostperunit+Overheadcostperunit=$2+($24×0.2)+$55,000+$30,000+$12,80010,000=$2+$4.8+$9.78=$16.58

Cost per unit for product B using ABC

MachineSetupCost=TotalSetupCost×NumberofSetupbyBTotalNo.ofSetup=$121,000×1210+12=$66,000

MaterialHandlingCost=TotalMaterialHandlingCost×NumberofpartsrequiredbyATotalNo.parts=$48,000×3×2,000(1×10,000+3×2,000)=$48,000×6,00016,000=$18,000

QCInspectionCost=TotalQCInspectionCost×NumberofinspectionhourrequiredbyBTotalInspectionHour=$80,000×210(40+210)=$80,000×210250=$67,200

TotalProductionCostperunit=DirectMaterialCostperunit+Overheadperunit=$3+(24×0.25)+$66,000+$18,000+$67,2002,000=$3+$6+$75.6=$84.6

04

Profit or loss per unit under ABC


Profit/LossperunitforproductA=MarketPricePerunit-ProductCostunit=$20-$16.58=$3.42

Profit/LossperunitforproductB=MarketPricePerunit-ProductCostunit=$60-$84.6=$24.6

Under both the strategy the net loss by both the products amounts to $15,000. So any strategy can be adopted but ABC strategy for allocating overhead would be most suitable as under this strategy the overhead cost has been allocated accurately as per the level of activity by both the product line.

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Most popular questions from this chapter

1. Which costing method assumes all products use overhead costs in the same proportions?

a. Activity-based costing c. Departmental overhead rate method

b. Plantwide overhead rate method d. All cost allocation methods

2. Which of the following would usually not be used in computing plantwide overhead rates?

a. Direct labor hours c. Direct labor dollars

b. Number of quality inspections d. Machine hours

3. With ABC, overhead costs should be traced to which cost object first?

a. Units of product c. Activities

b. Departments d. Product batches

Ryan Foods produces gourmet gift baskets that it distributes online as well as from its small retail store. The following details about overhead costs are taken from its records.

Production Activity Indirect Labor Indirect Materials Other Overhead

Wrapping …………… \(300,000 \)200,000

Assembling ………… 400,000

Product design …….. 180,000

Quality inspection …. 100,000

Cooking ……………… 150,000 120,000

Additional information on the drivers for its production activities follows.

Wrapping ……………………………………………….... 100,000 units

Assembling ……………………………………………… 20,000 direct labor hours

Product design ………………………………………….. 3,000 design hours

Quality inspection ………………………………………. 20,000 direct labor hours

Cooking …………………………………………………… 1,000 batches

Required

1. Classify each activity as unit level, batch level, product level, or facility level.

2. Compute the activity overhead rates using ABC. Combine the assembling and quality inspection activities into a single cost pool.

3. Determine the overhead costs to assign to the following jobs using ABC.

Holiday Basket Executive Basket

Number of units ……………………… 8,000 units 1,000 units

Direct labor hours …………………… 2,000 DLH 500 DLH

Design hours …………………………. 40 design hours 40 design hours

Batches ………………………………... 80 batches 200 batches

4. What is the overhead cost per unit for the Holiday Basket? What is the overhead cost per unit for the Executive Basket?

5. If the company used a plantwide overhead rate based on direct labor hours, what is the overhead cost for each Holiday Basket unit? What would be the overhead cost for each Executive Basket unit if a single plantwide overhead rate were used?

6. Compare the costs per unit computed in requirements 4 and 5 for each job. Which cost assignment method provides the most accurate cost? Explain.

What is a cost object?

Grandy Oats has expanded its product offerings to include many varieties of organic granola. Company founders Nat Peirce and Aaron Anker know that financial success depends on cost control as well as revenue generation.

Required

1. If GrandyOats wanted to expand its product line to include organic energy bars, what activities would it need to perform that are not required for its current product lines?

2. Related to part 1, should the additional overhead costs related to new product lines be shared by existing product lines? Explain your reasoning.

Glassworks Inc. produces two types of glass shelving, rounded edge and squared edge, on the same production line. For the current period, the company reports the following data.

Rounded Edge Squared Edge Total

Direct materials …………… \(19,000 \) 43,200 \( 62,200

Direct labor ………………… 12,200 23,800 36,000

Overhead 36,600 71,400 108,000

(300% of direct labor cost)

Total cost ………………….. \) 67,800 \( 138,400 \) 206,200

Quantity produced ……….. 10,500 ft. 14,100 ft.

Average cost per ft. (rounded) \( 6.46 \) 9.82

Glassworks'controller wishes to apply activity-based costing (ABC) to allocate the \(108,000 of overhead costs incurred by the two product lines to see whether cost per foot would change markedly from that reported above. She has collected the following information.

Overhead Cost Category (Activity Cost Pool) Cost

Supervision ……………………………………………………………….. \) 5,400

Depreciation of machinery ……………………………………………… 56,600

Assembly line preparation ……………………………………………… 46,000

Total overhead ……………………………………………………………. \(108,000

She has also collected the following information about the cost drivers for each category (cost pool) and the amount of each driver used by the two product lines.

Overhead Cost Category Usage

(Activity Cost Pool) Driver Rounded Edge Squared Edge Total

Supervision …………. Direct labor \)12,200 \(23,800 \)36,000

cost ($)

Depreciation Machine hours 500 hours 1,500 hours 2,000 hours

of machinery

Assembly Setups (number) 40 times 210 times 250 times

line preparation

Required

1. Assign these three overhead cost pools to each of the two products using ABC.

2. Determine average cost per foot for each of the two products using ABC.

3. Compare the average cost per foot under ABC with the average cost per foot under the current method for each product. Explain why a difference between the two cost allocation methods exists.

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