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Toyota embraces lean techniques, including lean accounting. What are the key components of lean accounting?

Short Answer

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Lean concepts, lean culture, lean planning, and lean tools.

Step by step solution

01

Step-by-Step SolutionStep 1: Meaning of Lean Accounting

Lean accounting makes a difference in a company’s success by diminishing squander, misfortune, and imperfections. Rather than using obsolete accounting strategies such as transaction recording, standard costing, ABC, and variation, it is as if it were centered on measuring and progressing execution at a negligible cost.

02

Key components of lean accounting

Lean concepts: Enhancements to accounting forms, information flow, and financial documentation

Lean culture: making strides in communication and participation to advance an effective work environment

Lean planning: coordination of corporate goals with lean methods that will help in accomplishing these goals

Lean tools: the measures used to decrease squander within the workplace and make the organization’ leaner'.

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Most popular questions from this chapter

What is the first step in applying activity-based costing?

A company has two products: standard and deluxe. The company expects to produce 36,375 standard units and 62,240 deluxe units. It uses activity-based costing and has prepared the following analysis showing budgeted cost and cost driver activity for each of its three activity cost pools.

Budgeted Activity of

Cost Driver

Activity Cost Pool Budgeted Cost Standard Deluxe

Activity 1 …………………… \(93,000 2,500 5,250

Activity 2 …………………… \)92,000 4,500 5,500

Activity 3 …………………… $87,000 3,000 2,800

Required

1. Compute overhead rates for each of the three activities.

2. What is the expected overhead cost per unit for the standard units?

3. What is the expected overhead cost per unit for the deluxe units?

Wade Company makes two distinct products, with the following information available for each.

Standard Deluxe

Direct materials . . . . . . . . . . . . . . . . . . \( 4 per unit \) 8 per unit

Direct labor hours …………………….. 4 DLH per unit 5 DLH per unit

Machine hours …………………………. 3 MH per unit 3 MH per unit

Batches ………………………………….. 175 batches 75 batches

Volume …………………………………... 40,000 units 10,000 units

Engineering modifications …………... 50 modifications 25 modifications

Number of customers ………………… 1,000 customers 1,000 customers

Market price …………………………….. \(92 per unit \)125 per unit

The company’s direct labor rate is \(20 per direct labor hour (DLH). Additional information follows.

Costs Driver

Indirect manufacturing

Engineering support …………………….. \) 56,250 Engineering modifications

Electricity ………………………………….. 112,500 Machine hours

Setup costs ……………………………….. 41,250 Batches

Nonmanufacturing

Customer service ……………………….. 250,000 Number of customers

Required

1. Compute the manufacturing cost per unit using the plantwide overhead rate based on machine hours. What is the gross profit per unit?

2. How much gross profit is generated by each customer of the standard product using the plantwide overhead rate? How much gross profit is generated by each customer of the deluxe product using the plantwide overhead rate? What is the cost of providing customer service to each customer? What information is provided by this comparison?

3. Determine the manufacturing cost per unit of each product line using ABC. What is the gross profit per unit?

4. How much gross profit is generated by each customer of the standard product using ABC? How much gross profit is generated by each customer of the deluxe product using ABC? Is the gross profit per customer adequate?

5. Which method of product costing gives better information to managers of this company? Explain.

Ryan Foods produces gourmet gift baskets that it distributes online as well as from its small retail store. The following details about overhead costs are taken from its records.

Production Activity Indirect Labor Indirect Materials Other Overhead

Wrapping …………… \(300,000 \)200,000

Assembling ………… 400,000

Product design …….. 180,000

Quality inspection …. 100,000

Cooking ……………… 150,000 120,000

Additional information on the drivers for its production activities follows.

Wrapping ……………………………………………….... 100,000 units

Assembling ……………………………………………… 20,000 direct labor hours

Product design ………………………………………….. 3,000 design hours

Quality inspection ………………………………………. 20,000 direct labor hours

Cooking …………………………………………………… 1,000 batches

Required

1. Classify each activity as unit level, batch level, product level, or facility level.

2. Compute the activity overhead rates using ABC. Combine the assembling and quality inspection activities into a single cost pool.

3. Determine the overhead costs to assign to the following jobs using ABC.

Holiday Basket Executive Basket

Number of units ……………………… 8,000 units 1,000 units

Direct labor hours …………………… 2,000 DLH 500 DLH

Design hours …………………………. 40 design hours 40 design hours

Batches ………………………………... 80 batches 200 batches

4. What is the overhead cost per unit for the Holiday Basket? What is the overhead cost per unit for the Executive Basket?

5. If the company used a plantwide overhead rate based on direct labor hours, what is the overhead cost for each Holiday Basket unit? What would be the overhead cost for each Executive Basket unit if a single plantwide overhead rate were used?

6. Compare the costs per unit computed in requirements 4 and 5 for each job. Which cost assignment method provides the most accurate cost? Explain.

List the three main advantages of the plantwide and departmental overhead rate methods.

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